This training session serves as an introductory guide to cut-off equipment, designed specifically for companies and employees both new and existing to learn about proper practices. Focused on operations teams, the presentation provides a comprehensive foundation for understanding and optimizing the performance of tube and pipe mill cut-offs. Key topics include safety protocols, process theory, maintenance practices, and techniques for cutting optimization. Participants will gain valuable knowledge to ensure efficient and effective operation of cutting equipment for tube and pipe mills, laying the groundwork for improved productivity and operational excellence.
Christopher Murray - Thermatool Corp.
Achieving Enhanced Process Efficiency through Tube Forming and Bending Lubrication
Lubrication plays a crucial role in tube/pipe bending and forming operations. To improve cost-effectiveness and process efficiency, manufacturers must understand which lubricants are most effective for different processes and materials, as well as how to optimize their use. This session will guide you in selecting the right lubricants by considering factors such as health, safety, environmental impact (HSE), performance, and cost. Be sure to bring your questions for the Q&A at the end, where we can explore specific process variables to help you achieve success.
Christopher Fletcher - oelheld U.S.
Using Eddy Current Technology to Test Ferrous and Non-Ferrous Tube and Pipe Using Coils and Stationary Probes
I will cover the basics of testing with eddy current technology using both coils and probes. The material and size being tested and what type of defects to be tested for will determine the use of a coil or probe test. In actual testing a single coil system (absolute mode) or a system of or more coil windings which electrically subtract from each other (differential mode) may be used to detect defects. Some test equipment permit use of both methods simultaneously.
Troy M. Libby - Magnetic Anlysis Corp
An Introduction to High-Frequency Welding and How to Achieve a Good Weld
This training session offers a comprehensive introduction to High-Frequency Welding equipment, designed to enhance the knowledge and troubleshooting skills of participants. Focused on operations teams, the presentation provides an in-depth understanding of equipment functionality and HF Welding processes. Key topics include safety protocols, component descriptions, the basics of high-frequency welding, weld area setup, and critical coil and impeder considerations. Attendees will also gain practical skills in preventative maintenance and error response. Join us to build confidence in operating and maintaining your High-Frequency Welder effectively, ensuring optimal performance and reliability.
Sasha Tupalo - Thermatool Corp.
Improving HF Tube Welding System Performance Using SMC Impeder Cores
High Frequency (HF) welding is used for the continuous production of metallic tubes. These systems often utilize impeders to improve process efficiency. Impeder are typically made of ferrites, and in the welding of small tubes (less than 1.5” OD), these materials are often saturated, leading to a significant reduction in performance. In saturated systems, a Soft Magnetic Composite (SMC) material can greatly improve process efficiency. Significant energy savings and increased productivity have been demonstrated both theoretically and practically when switching from the traditional ferrite to a SMC impeder core. Several case studies will be presented showing 20-50% energy savings, with additional benefits of increasing production speeds, better metallurgical quality and the ability to reduce the impeder size to limit the chances mechanical loss of the impeder. The user will gain a better understanding of how inductive welding works and if their mill is a candidate for improvement.
Robert Goldstein and Sean M. Muyskens - Fluxtrol Inc.
Next-Gen Fabrication for AI Data Centers: Innovating for Scale, Efficiency, and Sustainability for Tube and Pipe
Artificial intelligence (AI) demands ever-increasing computing power, driving data centers to evolve with scalable, environmentally responsible solutions. This session explores how next-generation tube and pipe fabrication techniques minimize material waste while enabling efficient liquid cooling for high thermal loads. By reducing the need for multiple fittings and welds, these methods streamline assembly, lower leak risks, and enhance system reliability. We’ll discuss how these innovations enable future-ready infrastructure that meets the rigorous uptime demands of AI while achieving tighter tolerances and reduced scrap. Attendees will gain insights into sustainable practices that empower data centers to expand responsibly and stay at the forefront of manufacturing trends.
Dylan Howell - T-Drill Industries Inc.
The Robotic Edge in Tube & Pipe Fabrication
In the rapidly evolving landscape of tube and pipe manufacturing, embracing cutting-edge robotic technologies and innovative layouts has become not just a competitive edge but a necessity for survival and growth. With a sharp focus on practical, 'real-world' applications, Greg will explore the pivotal roles of advanced material handling, efficient manufacturing processes and precise welding fixturing. This talk aims to shed light on how these technological advancements can streamline operations, enhance productivity, and significantly reduce operational costs.
Chris Poole - Acieta
